Friday, September 30, 2011


Introduction
RS-274D is the recommended standard for numerically controlled machines developed by the Electronic Industry Association in the early 1960's. The RS-274D revision was approved in February, 1980. These standards provide a basis for the writing of numeric control programs.
There are a number of historical sidelights to this standard, many having to do with the original use of punched paper tape as the only data interchange medium. The 64-character EIA-244 paper tape standard is now (thankfully) obsolete, and ASCII character bit patterns are now the standard representation. This old tape standard had specific characters used for 'searching' for specific lines (program blocks) on the tape, 'rewinding' the tape, etc. Ocasionally this obsolete language is still used when referring to some cnc control tasks.
The full NIST Enhanced Machine Controller is nc programmed using a variant of the RS274D language to control motion and I/O. This variant is called RS276NGC because it was developed for the Next Generation Controller, a project of the National Center for Manufacturing Science. The version of RS274 used by EMC adheres closely to the publications of the NCMS wherever those publications produce an unambiguous set. In some cases reference to other implementations of RS274 had to be made by NIST.
(back to contents)


Blocks
The basic unit of the nc program is the 'block', which is seen in printed form as a 'line' of text. Each block can contain one or more 'words', which consist of a letter, describing a setting to be made, or a function to be performed, followed by a numeric field, supplying a value to that function. A permissible block of input is currently restricted to a maximum of 256 characters.
The following order is required for the construction of a block.
1. an optional block delete character, which is a slash / .
2. an optional line number.
3. any number of segments, where a segment is a word or a comment.
4. an end of line character.
The interpreter allows words starting with any letter except N (which denotes a line number and must be first) to occur in any order. Execution of the block will be the same regardless of the order.An example of a program block would be
/N0001 G0 X123.05
This block is constructed using three words, N0001, G0, and X123.05. The meanings of each of these words is described in detail below. In essence, the n word numbers the line, the g0 word tells the machine to get to its destination as quickly as it can, and the final position of the x axis is to be 123.05. Since it is constructed with a preceeding slash, this block could be deleted during a run if optional block delete were activated.There are some general considerations when writing nc code for the EMC:
  • The interpreter allows spaces and tabs anywhere within a block of code. The result of the interpretation of a block will be the same as it would if any white spaces were not there. This makes some strange-looking input legal. The line "g0x +0. 12 34y 7" is equivalent to "g0 x+0.1234 y7", for example.
  • Blank lines are allowed in the input by the interpreter. They are ignored.
  • The interpreter also assumes input is case insensitive. Any letter may be in upper or lower case without changing the meaning of a line.
Whenever you write nc programs, you would do well to be considerate of others who may have to read that code, even though the interpreter itself does not care about white space and case. Unless your are really up against the 256 digit block size limit, white space between words and the absense of it within words makes a block much easier to understand.There are a number of limitations about the number or types of words that can be strung together into a block. The interpreter uses the following rules:
  • A line may have zero to four G words.
  • Two G words from the same modal group may not appear on the same line.
  • A line may have zero to four M words.
  • Two M words from the same modal group may not appear on the same line.
  • For all other legal letters, a line may have only one word beginning with that letter.
Don't worry to much about modal codes or the order of execution of the words within a block of nc program just yet. These will become clear as you work your way through the definitions of the permissible words listed in the next unit.For now it is enough to remember that a program block is more than the words that are written in it. Various words can be combined to specify multi-axis moves, or perform special functions. While a block of code has a specific order of execution, it must be considered to be a single command. All of the words within a block combine to produce a single set of actions which may be very different from the actions assigned to the same words were they placed in separate blocks. A simple example using axis words should illustrate this point.
n1 x6 - moves from the current x location to x6
n2 y3 - moves from current y location to y3 at x6
n3 z2 - moves from current z location to z2 at x6 and y3n10 x6 y3 z2 - moves on a single line from current x, y, z to x6 y3 z2
The final position of the first three blocks (n1-n3) and the (n10) block are the same. The first set of blocks might be executed in sequence to move the tool around an obstacle while the path of the tool for the combined block (n10) might run it into the part or the fixture.To make the specification of an allowable line of code precise, NIST defined it in a production language (Wirth Syntax Notation). These definitions appear as Table *** at the end of this chapter. In order that the definition in the appendix not be unwieldy, many constraints imposed by the interpreter are omitted from that appendix. The list of error messages elsewhere in the Handbook indicates all of the additional constraints.

Numbers
Since every nc word is composed of a letter and a value. Before we begin a serious discussion of the meaning of nc programming words we need to consider the meaning of value within the interpreter. A real_value is some collection of characters that can be processed to come up with a number. A real_value may be an explicit number (such as 341 or -0.8807), a parameter value, an expression, or a unary operation value. In this chapter all examples will use explicit numbers. Expressions and unary operations are treated in the computation chapter. The use of parameter values or variables are a described in detail in the Using Variables chapter.
EMC uses the following rules regarding numbers. In these rules a digit is a single character between 0 and 9.
A number consists of :
  • an optional plus or minus sign, followed by
  • zero to many digits, followed, possibly, by
  • one decimal point, followed by
  • zero to many digits provided that there is at least one digit somewhere in the number.
There are two kinds of numbers: integers and decimals. An integer does not have a decimal point in it; a decimal does.Some additional rules about the meaning of numbers are that:
  • Numbers may have any number of digits, subject to the limitation on line length.
  • A non-zero number with no sign as the first character is assumed to be positive.
  • Initial and trailing zeros are allowed but not required.
  • A number with initial or trailing zeros will have the same value as if the extra zeros were not there.
Numbers used for specific purposes in RS274/NGC are often restricted to some finite set of values or to some range of values. In many uses, decimal numbers must be close to integers; this includes the values of indexes (for parameters and changer slot numbers, for example). In the interpreter, a decimal number which is supposed be close to an integer is considered close enough if it is within 0.0001 of an integer.
Words
An nc program word is an acceptable letter followed by a real_value. Table 2 shows the current list of words that the EMC interpreter recognizes. The meanings of many of these words are listed in detail below. Some are included in and in the chapter on tool radius compensation and the chapter on canned cycles.
Table 2  Words acceptable to the EMC interpreter
D



IJ
K
L
tool radius compensation number 
feedrate 
general function (see below)
tool length offset 
X-axis offset for arcs 
X offset in G87 canned cycle
Y-axis offset for arcs 
and Y offset in G87 canned cycle 
K Z-axis offset for arcs 
and Z offset in G87 canned cycle 
L number of repetitions in canned cycles 
and key used with G10
M

PQ
R
S



Z
miscellaneous function (see below) 
line number 
dwell time with G4 and canned cycles 
key used with G10 
Q feed increment in G83 canned cycle 
R arc radius 
canned cycle plane 
S spindle speed 
T tool selection 
X-axis of machine 
Y-axis of machine 
Z-axis of machine

Line Number Words
A line number is the letter N followed by an integer (with no sign) between 0 and 99999. Line numbers are not checked except for to many digits. It is not necessary to number lines because they are not used by the interpreter. But they can be convenient when looking over a program. N word line numbers are reported in error messages when errors are caused by program problems.
Line numbers can be confusing because they are not the number that is displayed as being executed. Nor are they the number used to restart an nc program at a line other than the start. That number is the number of the current block in the program file with 0 being the first block.



Axis Words
We have already seen examples of axis words. An X word would be X10.001, which by itself indicates the X axis should move to a position of 10.001 user units, which would normally be inches or mm. Table one lists the common names for axis. Not all of these names can be used by all of the EMC interpreters. X, Y, and Z words will be accepted by the current (Jan, 2000) interpreter. NIST will soon release an expanded interpreter that will allow for three rotary axis A, B, C, as well.
Table 3  Definition of Common Axes
X - Primary Linear Axis 
 
 
 
 
 
Y - Primary Linear Axis 
 
 
 
 
 
Z - Primary Linear Axis
U - Secondary axis parallel to X 
 V - Secondary axis parallel to Y 
 

W- Secondary axis parallel to Z
A - Angular axis around X axisB - Angular axis around Y axis 

C - Angular axis around Z axis


Preparatory Words
Some G words alter the state of the machine so that it changes from cutting straight lines to cutting arcs. Other G words cause the interpretation of numbers as millimeters rather than inches. While still others set or remove tool length or diameter offsets. Most of the G words tend to be related to motion or sets of motions. Table 4 lists the currently available g words.
Table 4  G Code List
G0 rapid positioning 
G1 linear interpolation 
G2 circular/helical interpolation (clockwise) 
G3 circular/helical interpolation (c-clockwise) 
G4 dwell 
G10 coordinate system origin setting 
G17 xy plane selection 
G18 xz plane selection 
G19 yz plane selection 
G20 inch system selection 
G21 millimeter system selection 
G40 cancel cutter diameter compensation 
G41 start cutter diameter compensation left 
G42 start cutter diameter compensation right 
G43 tool length offset (plus) 
G49 cancel tool length offset 
G53 motion in machine coordinate system 
G54 use preset work coordinate system 1 
G55 use preset work coordinate system 2 
G56 use preset work coordinate system 3 
G57 use preset work coordinate system 4
G58 use preset work coordinate system 5 
G59 use preset work coordinate system 6 
G59.1 use preset work coordinate system 7 
G59.2 use preset work coordinate system 8 
G59.3 use preset work coordinate system 9 
G80 cancel motion mode (includes canned) 
G81 drilling canned cycle 
G82 drilling with dwell canned cycle 
G83 chip-breaking drilling canned cycle 
G84 right hand tapping canned cycle 
G85 boring, no dwell, feed out canned cycle 
G86 boring, spindle stop, rapid out canned 
G87 back boring canned cycle 
G88 boring, spindle stop, manual out canned 
G89 boring, dwell, feed out canned cycle 
G90 absolute distance mode 
G91 incremental distance mode 
G92 offset coordinate systems 
G92.2 cancel offset coordinate systems 
G93 inverse time feed mode 
G94 feed per minute mode 
G98 initial level return in canned cycles
Tool diameter compensation (g40, g41, g42) and tool length compensation (g43, g49) are covered in a separate page. Canned milling cycles (g80 - g89, g98) are covered in their own page. Coordinate systems and how to use them is also covered in a separate page. (g10, G53 - G59.3, G92, G92.2)
Basic Motion and Feedrate
G0 Rapid Positioning
 Using a G0 in your code is equivilant to saying "go rapidly to point xxx yyyy". This code causes motion to occur at the maximum traverse rate.
Example:
 

N100 G0 X10.00 Y5.00
This line of code causes the spindle to rapid travel from wherever it is currently to coordinates X= 10", Y=5"
When more than one axis is programmed on the same line, they move simultaneously until each axis arrives at the programmed location. Note that the axes will arrive at the same time, since the ones that would arrive before the last axis gets to the end are slowed down. The overall time for the move is exactly the same as if they all went at their max speeds and the last axis to arrive stops the clock.
To set values for rapid travel in EMC, one would look for this line in the appropriate emc.ini file:
[AXIS_#] MAX_VELOCITY = (units/second)
The previous value for the rapid rate, [TRAJ] MAX_VELOCITY, is still used as the upper bound for the tool center point velocity. You can make this much larger than each of the individual axis values to ensure that the axes will move as fast as they can.
One thing to remember when doing rapid positioning, is to make sure that there are no obstacles in the way of the tool or spindle while making a move. G0 code can make spectacular crashes, if Z is not clear of clamps, vises, uncut parts, etc.....Try to raise the tool out of the way to a "safe" level before making a rapid.
I like to put a G0 Z2.0 (Z value depending on clamp height) towards the beginning of my code, before making any X or Y moves.
Example:
N100 G0 Z1.5 ----move spindle above obstacles
N110 G0 X2.0 Y1.5 ----rapid travel to first location
G1 Linear Interpolation
G1 causes the machine to travel in a straight line with the benefit of a programmed feed rate (using "F" and the desired feedrate). This is used for actual machining and contouring.
Example:
N120 Z0.1 F6.0 ----move the tool down to Z=0.1 at a rate of 6 inches/minute
N130 Z-.125 F3.0 ----move tool into the workpiece at 3 inches/minute
N140 X2.5 F8.0 ----move the table, so that the spindle travels to X=2.5 at a rate of 8 inches/minute
G2 Circular/Helical Interpolation (Clockwise)
G2 causes clockwise circular motion to be generated at a specified feed rate (F). The generated motion can be 2-dimensional, or 3-dimensional (helical). On a common 3-axis mill, one would normally encounter lots of arcs generated for the X,Y plane, with Z axis motion happening independently (2 axis moves in G17 plane). But, the machine is capable of making helical motion, just by mixing Z axis moves in with the circular interpolation.
When coding circular moves, you must specify where the machine must go and where the center of the arc is in either of two ways: By specifying the center of the arc with I and Jwords, or giving the radius as an R word.
I is the incremental distance from the X starting point to the X coordinate of the center of the arc. J is the incremental distance from the Y starting point to the Y coordinate of the center of the arc.
Examples:
G1 X0.0 Y1.0 F20.0 ----go to X1.0, Y0.0 at a feed rate of 20 inches/minute
G2 X1.0 Y0.0 I0.0 J-1.0 ----go in an arc from X0.0, Y1.0 to X1.0 Y0.0, with the center of the arc at X0.0, Y0.0
G1 X0.0 Y1.0 F20.0 ----go to X1.0, Y0.0 at a feed rate of 20 inches/minute
G2 X1.0 Y0.0 R1.0 ----go in an arc from X0.0, Y1.0 to X1.0 Y0.0, with a radius of R=1.0
G3 Circular/Helical Interpolation (Counterclockwise)
G3 is the counterclockwise sibling to G2.
 

G4 Dwell
 

Plane selection for coordinated motion
G17 xy plane selection
G18 xz plane selection
G19 yz plane selection
 

Short term change in programming units
G20 inch system selection
G21 millimeter system selection

Fixture Offsets (G54-G59.3)
Fixture offset are used to make a part home that is different from the absolute, machine coordinate system.  This
allows the part programmer to set up home positions for multiple parts.  A typical operation that uses fixture offsets
would be to mill multiple copies of parts on "islands" in a piece, similar to the figure below:

To use fixture offsets, the values of the desired home positions must be stored in the control, prior to running a program that uses them.  Once there are values assigned, a call to G54, for instance, would add 2 to all X values in a program. A call to G58 would add 2 to X values and -2 to Y values in this example.
G53 is used to cancel out fixture offsets. So, calling G53 and then G0 X0 Y0 would send the machine back to the actual coordinates of X=0, Y=0.

G53          motion in machine coordinate system
G54          use preset work coordinate system 1
G55          use preset work coordinate system 2
G56          use preset work coordinate system 3
G57          use preset work coordinate system 4
G58          use preset work coordinate system 5
G59          use preset work coordinate system 6
G59.1       use preset work coordinate system 7
G59.2       use preset work coordinate system 8
G59.3       use preset work coordinate system 9

 
 Canned Cycles/Drill Subroutines (G80-G89)
Look here for a complete reference.
 

Distance Modes
G90 absolute distance mode
G91 incremental distance mode
 

Feedrate and feed modes
G93 inverse time feed mode
G94 feed per minute mode


Miscellaneous words
M words are used to control many of the I/O functions of a machine. M words can start the spindle and turn on mist or flood coolant. M words also signal the end of a program or a stop withing a program. The complete list of M words available to the RS274NGC programmer is included in table 5.
Table 5  M Word List
M0 program stop 
M1 optional program stop 
M2 program end 
M3 turn spindle clockwise 
M4 turn spindle counterclockwise 
M5 stop spindle turning 
M6 tool change 
M7 mist coolant on
M8 flood coolant on 
M9 mist and flood coolant off 
M26 enable automatic b-axis clamping 
M27 disable automatic b-axis clamping 
M30 program end, pallet shuttle, and reset 
M48 enable speed and feed overrides 
M49 disable speed and feed overrides 
M60 pallet shuttle and program stop
(back to contents)



 
 Modal Codes
Many G codes and M codes cause the machine to change from one mode to another, and the mode stays active until some other command changes it implicitly or explicitly . Such commands are called "modal".
Modal codes are like a light switch. Flip it on and the lamp stays lit until someone turns it off. For example, the coolant commands are modal. If coolant is turned on, it stays on until it is explicitly turned off. The G codes for motion are also modal. If a G1 (straight move) command is given on one line, it will be executed again on the next line unless a command is given specifying a different motion (or some other command which implicitly cancels G1 is given).
"Non-modal" codes effect only the lines on which they occur. For example, G4 (dwell) is non-modal.
Modal commands are arranged in sets called "modal groups". Only one member of a modal group may be in force at any given time. In general, a modal group contains commands for which it is logically impossible for two members to be in effect at the same time. Measurement in inches vs. measure in millimeters are modal. A machine tool may be in many modes at the same time, with one mode from each group being in effect. The modal groups used in the interpreter are shown in Table 1.
 

Table 6  G and M Code Modal Groups
group 1 = {G0, G1, G2, G3, G80, G81, G82, G83, G84, G85, G86, G87, G88, G89} - motion 
group 2 = {G17, G18, G19} - plane selection 
group 3 = {G90, G91} - distance mode 
group 5 = {G93, G94} - spindle speed mode 
group 6 = {G20, G21} - units 
group 7 = {G40, G41, G42} - cutter diameter compensation 
group 8 = {G43, G49} - tool length offset 
group 10 = {G98, G99} - return mode in canned cycles 
group12 = {G54, G55, G56, G57, G58, G59, G59.1, G59.2, G59.3} coordinate system selection
group 2 = {M26, M27} - axis clamping 
group 4 = {M0, M1, M2, M30, M60} - stopping 
group 6 = {M6} - tool change 
group 7 = {M3, M4, M5} - spindle turning 
group 8 = {M7, M8, M9} - coolant 
group 9 = {M48, M49} - feed and speed override bypass
There is some question about the reasons why some codes are included in the modal group that surrounds them. But most of the modal groupings make sence in that only one state can be active at a time.

CNC Programming g,m codes


G-codes are also called preparatory codes, and are any word in a CNC program that begins with the letter "G". Generally it is a code telling the machine tool what type of action to perform, such as:
  • rapid move
  • controlled feed move in a straight line or arc
  • series of controlled feed moves that would result in a hole being bored, a workpiece cut (routed) to a specific dimension, or a decorative profile shape added to the edge of a workpiece.
  • set tool information such as offset.
There are other codes; the type codes can be thought of like registers in a computer.

[edit]Letter addresses

Some letter addresses are used only in milling or only in turning; most are used in both. Bold below are the letters seen most frequently throughout a program.
Sources: Smid[1]; Green et al.[2]
VariableDescriptionCorollary info
AAbsolute or incremental position of A axis (rotational axis around X axis)
BAbsolute or incremental position of B axis (rotational axis around Y axis)
CAbsolute or incremental position of C axis (rotational axis around Z axis)
DDefines diameter or radial offset used for cutter compensation. D is used for depth of cut on lathes.
EPrecision feedrate for threading on lathes
FDefines feed rate
GAddress for preparatory commandsG commands often tell the control what kind of motion is wanted (e.g., rapid positioning, linear feed, circular feed, fixed cycle) or what offset value to use.
HDefines tool length offset;
Incremental axis corresponding to C axis (e.g., on a turn-mill)
IDefines arc size in X axis for G02or G03 arc commands.
Also used as a parameter within some fixed cycles.
JDefines arc size in Y axis forG02 or G03 arc commands.
Also used as a parameter within some fixed cycles.
KDefines arc size in Z axis for G02or G03 arc commands.
Also used as a parameter within some fixed cycles, equal to Laddress.
LFixed cycle loop count;
Specification of what register to edit using G10
Fixed cycle loop count: Defines number of repetitions ("loops") of a fixed cycle at each position. Assumed to be 1 unless programmed with another integer. Sometimes the K address is used instead of L. With incremental positioning (G91), a series of equally spaced holes can be programmed as a loop rather than as individual positions.
G10 use: Specification of what register to edit (work offsets, tool radius offsets, tool length offsets, etc.).
MMiscellaneous functionAction code, auxiliary command; descriptions vary. Many M-codes call for machine functions, which is why people often say that the "M" stands for "machine", although it was not intended to.
NLine (block) number in program;
System parameter number to be changed using G10
Line (block) numbers: Optional, so often omitted. Necessary for certain tasks, such as M99 P address (to tell the control which block of the program to return to if not the default one) or GoTo statements (if the control supports those). N numbering need not increment by 1 (for example, it can increment by 10, 20, or 1000) and can be used on every block or only in certain spots throughout a program.
System parameter number: G10 allows changing of system parameters under program control.
OProgram nameFor example, O4501.
PServes as parameter address for various G and M codes
  • With G04, defines dwell time value.
  • Also serves as a parameter in some canned cycles, representing dwell times or other variables.
  • Also used in the calling and termination of subprograms. (With M98, it specifies which subprogram to call; with M99, it specifies which block number of the main program to return to.)
QPeck increment in canned cyclesFor example, G73G83 (peck drilling cycles)
RDefines size of arc radius or defines retract height in canned cycles
SDefines speed, either spindle speed or surface speed depending on modeData type = integer. In G97 mode (which is usually the default), an integer after S is interpreted as a number of rev/min (rpm). In G96 mode (CSS), an integer after S is interpreted as surface speed—sfm (G20) or m/min (G21). See also Speeds and feeds. On multifunction (turn-mill or mill-turn) machines, which spindle gets the input (main spindle or subspindles) is determined by other M codes.
TTool selectionTo understand how the T address works and how it interacts (or not) with M06, one must study the various methods, such as lathe turret programming, ATC fixed tool selection, ATC random memory tool selection, the concept of "next tool waiting", and empty tools. Programming on any particular machine tool requires knowing which method that machine uses.
UIncremental axis corresponding to X axis (typically only lathe group A controls)
Also defines dwell time on some machines (instead of "P" or "X").
In these controls, X and U obviate G90 and G91, respectively. On these lathes, G90 is instead a fixed cycle address for roughing.
VIncremental axis corresponding to Y axisUntil the 2000s, the V address was very rarely used, because most lathes that used U and W didn't have a Y-axis, so they didn't use V. (Green et al 1996[2] did not even list V in their table of addresses.) That is still often the case, although the proliferation of live lathe tooling and turn-mill machining has made V address usage less rare than it used to be (Smid 2008[1] shows an example). See also G18.
WIncremental axis corresponding to Z axis (typically only lathe group A controls)In these controls, Z and W obviate G90 and G91, respectively. On these lathes, G90 is instead a fixed cycle address for roughing.
XAbsolute or incremental position of X axis.
Also defines dwell time on some machines (instead of "P" or "U").
YAbsolute or incremental position of Y axis
ZAbsolute or incremental position of Z axisThe main spindle's axis of rotation often determines which axis of a machine tool is labeled as Z.

[edit]List of G-codes commonly found on Fanuc and similarly designed controls

Sources: Smid[1]; Green et al.[2]
CodeDescriptionMilling
( M )
Turning
( T )
Corollary info
G00Rapid positioningMTOn 2- or 3-axis moves, G00 (unlike G01) traditionally does not necessarily move in a single straight line between start point and end point. It moves each axis at its max speed until its vector is achieved. Shorter vector usually finishes first (given similar axis speeds). This matters because it may yield a dog-leg or hockey-stick motion, which the programmer needs to consider depending on what obstacles are nearby, to avoid a crash. Some machines offer interpolated rapids as a feature for ease of programming (safe to assume a straight line).
G01Linear interpolationMTThe most common workhorse code for feeding during a cut. The program specs the start and end points, and the control automatically calculates (interpolates) the intermediate points to pass through that will yield a straight line (hence "linear"). The control then calculates the angular velocities at which to turn the axis leadscrews. The computer performs thousands of calculations per second. Actual machining takes place with given feed on linear path.
G02Circular interpolation, clockwiseMTCannot start G41 or G42 in G02 or G03 modes. Must already be compensated in earlier G01 block.
G03Circular interpolation, counterclockwiseMTCannot start G41 or G42 in G02 or G03 modes. Must already be compensated in earlier G01 block.
G04DwellMTTakes an address for dwell period (may be XU, or P). The dwell period is specified in milliseconds.
G05P10000High-precision contour control (HPCC)M Uses a deep look-ahead buffer and simulation processing to provide better axis movement acceleration and deceleration during contour milling
G05.1 Q1.Ai Nano contour controlM Uses a deep look-ahead buffer and simulation processing to provide better axis movement acceleration and deceleration during contour milling
G07Imaginary axis designationM  
G09Exact stop checkMT 
G10Programmable data inputMT 
G11Data write cancelMT 
G12Full-circle interpolation, clockwiseM Fixed cycle for ease of programming 360° circular interpolation with blend-radius lead-in and lead-out. Not standard on Fanuc controls.
G13Full-circle interpolation, counterclockwiseM Fixed cycle for ease of programming 360° circular interpolation with blend-radius lead-in and lead-out. Not standard on Fanuc controls.
G17XY plane selectionM  
G18ZX plane selectionMTOn most CNC lathes (built 1960s to 2000s), ZX is the only available plane, so no G17 to G19 codes are used. This is now changing as the era begins in which live tooling, multitask/multifunction, and mill-turn/turn-mill gradually become the "new normal". But the simpler, traditional form factor will probably not disappear—just move over to make room for the newer configurations. See also V address.
G19YZ plane selectionM  
G20Programming ininchesMTSomewhat uncommon except in USA and (to lesser extent) Canada and UK. However, in the global marketplace, competence with both G20 and G21 always stands some chance of being necessary at any time. The usual minimum increment in G20 is one ten-thousandth of an inch (0.0001"), which is a larger distance than the usual minimum increment in G21 (one thousandth of a millimeter, .001 mm, that is, one micrometre). This physical difference sometimes favors G21 programming.
G21Programming inmillimeters (mm)MTPrevalent worldwide. However, in the global marketplace, competence with both G20 and G21 always stands some chance of being necessary at any time.
G28Return to home position (machine zero, aka machine reference point)MTTakes X Y Z addresses which define the intermediate point that the tool tip will pass through on its way home to machine zero. They are in terms of part zero (aka program zero), NOT machine zero.
G30Return to secondary home position (machine zero, aka machine reference point)MTTakes a P address specifying which machine zero point is desired, if the machine has several secondary points (P1 to P4). Takes X Y Z addresses which define the intermediate point that the tool tip will pass through on its way home to machine zero. They are in terms of part zero (aka program zero), NOT machine zero.
G31Skip function (used for probes and tool length measurement systems)M  
G32Single-point threading, longhand style (if not using a cycle, e.g., G76) TSimilar to G01 linear interpolation, except with automatic spindle synchronization for single-point threading.
G33Constant-pitchthreadingM  
G33Single-point threading, longhand style (if not using a cycle, e.g., G76) TSome lathe controls assign this mode to G33 rather than G32.
G34Variable-pitch threadingM  
G40Tool radius compensation offMTCancels G41 or G42.
G41Tool radius compensation leftMTMilling: Given righthand-helix cutter and M03 spindle direction, G41 corresponds to climb milling (down milling). Takes an address (Dor H) that calls an offset register value for radius.
Turning: Often needs no D or H address on lathes, because whatever tool is active automatically calls its geometry offsets with it. (Each turret station is bound to its geometry offset register.)
G42Tool radius compensation rightMTSimilar corollary info as for G41. Given righthand-helix cutter and M03 spindle direction, G42 corresponds to conventional milling (up milling).
G43Tool height offset compensation negativeM Takes an address, usually H, to call the tool length offset register value. The value is negative because it will be added to the gauge line position. G43 is the commonly used version (vs G44).
G44Tool height offset compensation positiveM Takes an address, usually H, to call the tool length offset register value. The value is positive because it will be subtracted from the gauge line position. G44 is the seldom-used version (vs G43).
G45Axis offset single increaseM  
G46Axis offset single decreaseM  
G47Axis offset double increaseM  
G48Axis offset double decreaseM  
G49Tool length offset compensation cancelM Cancels G43 or G44.
G50Define the maximum spindle speed TTakes an S address integer which is interpreted as rpm. Without this feature, G96 mode (CSS) would rev the spindle to "wide open throttle" when closely approaching the axis of rotation.
G50Scaling function cancelM  
G50Position register (programming of vector from part zero to tool tip) TPosition register is one of the original methods to relate the part (program) coordinate system to the tool position, which indirectly relates it to the machine coordinate system, the only position the control really "knows". Not commonly programmed anymore because G54 to G59 (WCSs) are a better, newer method. Called via G50 for turning, G92 for milling. Those G addresses also have alternate meanings (which see). Position register can still be useful for datum shift programming.
G52Local coordinate system (LCS)M Temporarily shifts program zero to a new location. This simplifies programming in some cases.
G53Machine coordinate systemMTTakes absolute coordinates (X,Y,Z,A,B,C) with reference to machine zero rather than program zero. Can be helpful for tool changes. Nonmodal and absolute only. Subsequent blocks are interpreted as "back to G54" even if it is not explicitly programmed.
G54 to G59Work coordinate systems (WCSs)MTHave largely replaced position register (G50 and G92). Each tuple of axis offsets relates program zero directly to machine zero. Standard is 6 tuples (G54 to G59), with optional extensibility to 48 more via G54.1 P1 to P48.
G54.1 P1 to P48Extended work coordinate systemsMTUp to 48 more WCSs besides the 6 provided as standard by G54 to G59. Note floating-point extension of G-code data type (formerly all integers). Other examples have also evolved (e.g., G84.2). Modern controls have the hardware to handle it.
G70Fixed cycle, multiple repetitive cycle, for finishing (including contours) T 
G71Fixed cycle, multiple repetitive cycle, for roughing (Z-axis emphasis) T 
G72Fixed cycle, multiple repetitive cycle, for roughing (X-axis emphasis) T 
G73Fixed cycle, multiple repetitive cycle, for roughing, with pattern repetition T 
G73Peck drilling cycle for milling - high-speed (NO full retraction from pecks)M Retracts only as far as a clearance increment (system parameter). For when chipbreaking is the main concern, but chip clogging of flutes is not.
G74Peck drilling cycle for turning T 
G74Tapping cycle for milling, lefthand thread, M04 spindle directionM  
G75Peck grooving cycle for turning T 
G76Fine boring cycle for millingM  
G76Threading cycle for turning, multiple repetitive cycle T 
G80Cancel canned cycleMTMilling: Cancels all cycles such as G73G83G88, etc. Z-axis returns either to Z-initial level or R-level, as programmed (G98 or G99, respectively).
Turning: Usually not needed on lathes, because a new group-1 G address (G00 to G03) cancels whatever cycle was active.
G81Simple drilling cycleM No dwell built in
G82Drilling cycle with dwellM Dwells at hole bottom (Z-depth) for the number of milliseconds specified by the P address. Good for when hole bottom finish matters.
G83Peck drilling cycle (full retraction from pecks)M Returns to R-level after each peck. Good for clearing flutes of chips.
G84Tapping cycle,righthand thread,M03 spindle directionM  
G84.2Tapping cycle, righthand thread,M03 spindle direction, rigid toolholderM  
G90Absolute programmingMT (B)Positioning defined with reference to part zero.
Milling: Always as above.
Turning: Sometimes as above (Fanuc group type B and similarly designed), but on most lathes (Fanuc group type A and similarly designed), G90/G91 are not used for absolute/incremental modes. Instead, U and W are the incremental addresses and X and Z are the absolute addresses. On these lathes, G90 is instead a fixed cycle address for roughing.
G90Fixed cycle, simple cycle, for roughing (Z-axis emphasis) T (A)When not serving for absolute programming (above)
G91Incremental programmingMT (B)Positioning defined with reference to previous position.
Milling: Always as above.
Turning: Sometimes as above (Fanuc group type B and similarly designed), but on most lathes (Fanuc group type A and similarly designed), G90/G91 are not used for absolute/incremental modes. Instead, U and W are the incremental addresses and X and Z are the absolute addresses. On these lathes, G90 is a fixed cycle address for roughing.
G92Position register (programming of vector from part zero to tool tip)MT (B)Same corollary info as at G50 position register.
Milling: Always as above.
Turning: Sometimes as above (Fanuc group type B and similarly designed), but on most lathes (Fanuc group type A and similarly designed), position register is G50.
G92Threading cycle, simple cycle T (A) 
G94Feedrate per minuteMT (B)On group type A lathes, feedrate per minute is G98.
G94Fixed cycle, simple cycle, for roughing (X-axis emphasis) T (A)When not serving for feedrate per minute (above)
G95Feedrate per revolutionMT (B)On group type A lathes, feedrate per revolution is G99.
G96Constant surface speed (CSS) TVaries spindle speed automatically to achieve a constant surface speed. See speeds and feeds. Takes an S address integer, which is interpreted as sfm in G20 mode or as m/min in G21 mode.
G97Constant spindle speedMTTakes an S address integer, which is interpreted as rev/min (rpm). The default speed mode per system parameter if no mode is programmed.
G98Return to initial Z level in canned cycleM  
G98Feedrate per minute (group type A) T (A)Feedrate per minute is G94 on group type B.
G99Return to R level in canned cycleM  
G99Feedrate per revolution (group type A) T (A)Feedrate per revolution is G95 on group type B.

[edit]List of M-codes commonly found on Fanuc and similarly designed controls

Sources: Smid[1]; Green et al.[2]
Code  DescriptionMilling
( M )
Turning
( T )
Corollary info
M00Compulsory stopMTNon-optional—machine will always stop upon reaching M00 in the program execution.
M01Optional stopMTMachine will only stop at M01 if operator has pushed the optional stop button.
M02End of programMTNo return to program top; may or may not reset register values.
M03Spindle on (clockwise rotation)MTThe speed of the spindle is determined by the address S, in surface feet per minute. The right-hand rule can be used to determine which direction is clockwise and which direction is counter-clockwise.
Right-hand-helix screws moving in the tightening direction (and right-hand-helix flutes spinning in the cutting direction) are defined as moving in the M03 direction, and are labeled "clockwise" by convention. The M03 direction is always M03 regardless of local vantage point and local CW/CCW distinction.
M04Spindle on (counterclockwise rotation)MTSee comment above at M03.
M05Spindle stopMT 
M06Automatic tool change (ATC)MT (some-times)Many lathes do not use M06 because the T address itself indexes the turret.
Programming on any particular machine tool requires knowing which method that machine uses. To understand how the T address works and how it interacts (or not) with M06, one must study the various methods, such as lathe turret programming, ATC fixed tool selection, ATC random memory tool selection, the concept of "next tool waiting", and empty tools. These concepts are taught in textbooks such as Smid,[1] and online multimedia (videos, simulators, etc); the latter are usually paywalled to pay back the costs of their development. They are used in training classes for operators, both on-site and remotely (e.g., Tooling University).
M07Coolant on (mist)MT 
M08Coolant on (flood)MT 
M09Coolant offMT 
M10Pallet clamp onM For machining centers with pallet changers
M11Pallet clamp offM For machining centers with pallet changers
M13Spindle on (clockwise rotation) and coolant on (flood)M This one M-code does the work of both M03 and M08. It is not unusual for specific machine models to have such combined commands, which make for shorter, more quickly written programs.
M19Spindle orientationMTSpindle orientation is more often called within cycles (automatically) or during setup (manually), but it is also available under program control via M19. The abbreviation OSS (oriented spindle stop) may be seen in reference to an oriented stop within cycles.
M21Mirror, X-axisM  
M21Tailstock forward T 
M22Mirror, Y-axisM  
M22Tailstock backward T 
M23Mirror OFFM  
M23Thread gradual pullout ON T 
M24Thread gradual pullout OFF T 
M30End of program with return to program topMT 
M41Gear select - gear 1 T 
M42Gear select - gear 2 T 
M43Gear select - gear 3 T 
M44Gear select - gear 4 T 
M48Feedrate override allowedMT 
M49Feedrate override NOT allowedMTThis rule is also called (automatically) within tapping cycles or single-point threading cycles, where feed is precisely correlated to speed. Same with spindle speed override and feed hold button.
M52Unload Last tool from spindleMTAlso empty spindle.
M60Automatic pallet change (APC)M For machining centers with pallet changers
M98Subprogram callMTTakes an address P to specify which subprogram to call, for example, "M98 P8979" calls subprogram O8979.
M99Subprogram endMTUsually placed at end of subprogram, where it returns execution control to the main program. The default is that control returns to the block following the M98 call in the main program. Return to a different block number can be specified by a P address. M99 can also be used in main program with block skip for endless loop of main program on bar work on lathes (until operator toggles block skip).

[edit]Example program

Tool Path for program
This is a generic program that demonstrates the use of G-Code to turn a 1" diameter X 1" long part. Assume that a bar of material is in the machine and that the bar is slightly oversized in length and diameter and that the bar protrudes by more than 1" from the face of the chuck. (Caution: This is generic, it might not work on any real machine! Pay particular attention to point 5 below.)
Sample
LineCodeDescription
%
O4968(Sample face and turn program)
N01M216(Turn on load monitor)
N02G20 G90 G54 D200 G40(Inch units. Absolute mode. Call work offset values. Moving coordinate system to the location specified in the register D200. Cancel any existing tool radius offset.)
N03G50 S2000(Set maximum spindle speed rev/min - preparing for G96 CSS coming soon)
N04M01(Optional stop)
N05T0300(Index turret to tool 3. Clear wear offset (00).)
N06G96 S854 M42 M03 M08(Constant surface speed [automatically varies the spindle speed], 854 sfm, select spindle gear, start spindle CW rotation, turn on the coolant flood)
N07G41 G00 X1.1 Z1.1 T0303(Call tool radius offset. Call tool wear offset. Rapid feed to a point about 0.100" from the end of the bar [not counting 0.005" or 0.006" that the bar-pull-and-stop sequence is set up to leave as a stock allowance for facing off] and 0.050" from the side)
N08G01 Z1.0 F.05(Feed in horizontally until the tool is standing 1" from the datum i.e. program Z-zero)
N09X-0.002(Feed down until the tool is slightly past center, thus facing the end of the bar)
N10G00 Z1.1(Rapid feed 0.1" away from the end of the bar - clear the part)
N11X1.0(Rapid feed up until the tool is standing at the finished OD)
N12G01 Z0.0 F.05(Feed in horizontally cutting the bar to 1" diameter all the way to the datum, feeding at 0.050" per revolution)
N13G00 X1.1 M05 M09(Clear the part, stop the spindle, turn off the coolant)
N14G91 G28 X0(Home X axis - return to machine X-zero passing through no intermediate X point [incremental X0])
N15G91 G28 Z0(Home Z axis - return to machine Z-zero passing through no intermediate Z point [incremental Z0])
N16G90 M215(Return to absolute mode. Turn off load monitor)
N17M30(Program stop, rewind to beginning of program)
%
Several points to note:
  1. There is room for some programming style, even in this short program. The grouping of codes in line N06 could have been put on multiple lines. Doing so may have made it easier to follow program execution.
  2. Many codes are "modal", meaning that they stay in effect until they are cancelled or replaced by a contradictory code. For example, once variable speed cutting (CSS) had been selected (G96), it stayed in effect until the end of the program. In operation, the spindle speed would increase as the tool neared the center of the work in order to maintain a constant surface speed. Similarly, once rapid feed was selected (G00), all tool movements would be rapid until a feed rate code (G01, G02, G03) was selected.
  3. It is common practice to use a load monitor with CNC machinery. The load monitor will stop the machine if the spindle or feed loads exceed a preset value that is set during the set-up operation. The job of the load monitor is to prevent machine damage in the event of tool breakage or a programming mistake. On small or hobby machines, it can warn of a tool that is becoming dull and needs to be replaced or sharpened.
  4. It is common practice to bring the tool in rapidly to a "safe" point that is close to the part - in this case 0.1" away - and then start feeding the tool. How close that "safe" distance is, depends on the skill of the programmer and maximum material condition for the raw stock.
  5. If the program is wrong, there is a high probability that the machine will crash, or ram the tool into the part under high power. This can be costly, especially in newer machining centers. It is possible to intersperse the program with optional stops (M01 code) which allow the program to be run piecemeal for testing purposes. The optional stops remain in the program but they are skipped during the normal running of the machine. Fortunately, most CAD/CAM software ships with CNC simulators that will display the movement of the tool as the program executes. Many modern CNC machines also allow programmers to execute the program in a simulation mode and observe the operating parameters of the machine at a particular execution point. This enables programmers to discover semantic errors (as opposed to syntax errors) before losing material or tools to an incorrect program. Depending on the size of the part, wax blocks may be used for testing purposes as well.
  6. For pedagogical purposes, line numbers have been included in the program above. They are usually not necessary for operation of a machine, so they are seldom used in industry. However, if branching or looping statements are used in the code, then line numbers may well be included as the target of those statements (e.g. GOTO N99).
  7. Some machines do not allow multiple M codes in the same line.